HZS120 Concrete Batching Plant

The HZS120 concrete batching plant is a large concrete production equipment with a theoretical output of 120 cubic meters per hour. It is widely used in major construction projects such as buildings, roads, and bridges.

The HZS120 batching plant is a very common and mainstream concrete mixing equipment in construction engineering. The HZS120 concrete batching plant features mature technology, reliable performance, and a suitable production capacity. It offers significant advantages by balancing investment cost and production efficiency, making it highly suitable for various engineering projects and commercial concrete plants with stable and relatively large concrete demand.

Parameters of HZS120 Concrete Batching Plant

Components of the HZS120 Concrete Batching Plant

The HZS120 concrete batching plant is a complete equipment system composed of six core parts: the mixing system, storage system, conveying system, control system, weighing system, and pneumatic system. This plant uses a twin-shaft compulsory mixing technology and has a theoretical production capacity of 120 cubic meters per hour, also known as a 2-cubic-meter batching plant.

Mixing System: The core component, equipped with a JS2000 twin-shaft compulsory mixer to ensure uniform and efficient concrete mixing.

Aggregate Batching System: Usually consists of 3–4 aggregate bins, hoppers, belt conveyors, and weighing scales. Aggregates (stone and sand) are proportioned and measured here before being delivered.

Aggregate Conveying System: Mainly available in two forms:

• Belt Conveyor: The most commonly used method, offering smooth delivery, high efficiency, and long service life.
• Skip Hoist: Also called the “bucket elevator, ” featuring a smaller footprint but relatively lower efficiency and higher wear. Most standard HZS120 models use belt conveying.

Powder Storage and Conveying System:

• Cement/Fly Ash Silos: Typically equipped with 2–4 large vertical storage silos (such as 100-ton or 150-ton units).
• Screw Conveyors: Used to accurately deliver powder materials from the silo to the weighing hopper.

Water and Additive System:

• Water tank and water pump.
• Additive tanks and metering devices.

Weighing System: High-precision sensors and electronic scales independently measure aggregates, powders, water, and additives. This system is crucial for ensuring concrete quality.

Pneumatic System: Provides power for cylinders and pneumatic valves.

Control System: The “brain” of the entire mixing plant. Modern control systems use industrial computers and PLCs (Programmable Logic Controllers) to achieve fully automatic production, recipe storage, data recording, and fault diagnosis.

Features of the HZS120 Concrete Batching Plant

• High Efficiency: High production capacity suitable for supplying large-scale projects and commercial concrete plants.
• High Stability: The JS2000 mixer features mature technology, a robust structure, and reliable operation.
• Accurate Weighing: Precision electronic scales and sensors ensure accurate concrete mix proportions and stable product quality.
• High Automation: Full automation from batching and feeding to mixing and discharging greatly reduces labor intensity and minimizes human error.
• Enhanced Environmental Performance: Optional dust collectors, sealed enclosures, sand and gravel separators, and wastewater recycling systems can transform it into an environmentally friendly batching plant.

Applications of the HZS120 Concrete Batching Plant

The HZS120 batching plant is an ideal choice for medium to large engineering projects and is commonly used in:

• Commercial concrete plants: Supplying ready-mix concrete for urban construction and real estate development.
• Large water conservancy projects: Such as reservoirs and dam construction.
• Highway, railway, and bridge construction.
• Ports, airports, and other large-scale infrastructure.
• Precast concrete component factories.

Comparison Between HZS120 and HZS90 Concrete Batching Plants

Investment and Selection Considerations for the HZS120 Concrete Batching Plant

Choosing the right concrete batching plant is a complex system engineering task that requires comprehensive consideration of multiple factors.

If you are considering investing in an HZS120 batching plant, pay attention to the following points:

• Equipment Configuration: Choose between belt conveying or skip hoist based on your needs, and determine the number and capacity of aggregate bins and powder silos.
• Environmental Requirements: If located in urban areas or regions with strict environmental regulations, consider investing in dust-proof and noise-reduction equipment.
• Site Planning: Ensure sufficient space for equipment installation, material yards, and vehicle maneuvering.

With its efficiency, environmental performance, and stability, the HZS120 batching plant is an ideal choice for medium to large concrete production. Users can configure it flexibly according to project scale, budget, and environmental requirements to maximize return on investment.

Supporting Equipment for the HZS120 Concrete Batching Plant

The proper operation of the HZS120 concrete batching plant relies on a complete set of supporting equipment. Transportation equipment is the key link between the batching plant and construction sites, mainly including concrete mixer trucks and concrete pump trucks.

Concrete mixer trucks are the primary transport equipment of the batching plant. A standard configuration includes 8 mixer trucks with a capacity of 10 cubic meters each. This configuration is based on the HZS120 plant’s theoretical production capacity of 120 cubic meters per hour and typical transportation distances (within a 30-minute trip). The actual number may vary depending on transportation distance, road conditions, and construction schedule. The main function of mixer trucks is to transport freshly mixed concrete from the plant to the construction site while maintaining the concrete's uniformity and workability during transport.

Concrete pump trucks are used to deliver concrete to the pouring location, especially in scenarios requiring vertical lifting or long-distance conveying, such as high-rise buildings or large foundations. Depending on project needs, different pumping capacities can be selected—for example, the HBT60 concrete pump, with a capacity of 60 cubic meters per hour, suitable for various construction sites. The choice of pump trucks should consider pumping height, horizontal distance, and concrete slump.

In addition to the main transportation equipment mentioned above, some auxiliary transport equipment may also be required, such as small trucks for transporting additives or cement samples, and forklifts for loading and unloading bagged materials.

Haomei HZS120 Concrete Batching Plant Customer Cases

• HZS120 Concrete Batching Plant Installed in Saudi Arabia
• HZS120 Concrete Batching Plant Delivered to the Philippines
• Nigeria HZS120 Concrete Batching Plant Engineering Case
• HZS120 Concrete Batching Plant Successfully Operated in Brazil
• Indonesia HZS120 Concrete Batching Plant Deployment Case